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Scout’s Paint Scheme

A couple of weeks ago when Mike first came back from Notre Dame for the summer, he brought one of his roommates along with him to spend a week in Tiverton. Instead of getting the Tiverton tour and hanging out at Coastal Roasters for a coffee in the morning, going to the beach, or enjoying a bit of sailing, John Wetzel rapidly integrated himself into the work schedule of Scout (wake up, work on Scout, nap during downtime, drink Redbull), quickly becoming a core team member and a great friend to all.

John and Mike

John and Mike baking a cookie

One of John’s biggest contributions to the project over his week long stay in Rhode Island was his collaboration with one of our programmers, Ryan, who was focusing on developing the live tracking interface which will display the location of Scout and all of the information that it sends back on its journey. We’ll be posting images of the tracking interface in the future.

John’s other big contribution to the project was the paint color scheme and design that we will use on Scout when we paint her in the week leading up to launch. After John assembled twelve preliminary designs based on paint options and design constraints, the crew entered a discussion and selected the final design. Thanks John!

ScoutDesign

A basic rendering of Scout’s paint scheme

The black Pettit Vivid antifouling bottom paint, donated by longtime Scout supporter Jamestown Distributors, is designed to prevent growth of marine organisms on the hull. The paints used above the waterline are Blue-Glo White and Medium Blue Interlux Brightside Polyurethane.

We’re very excited to reach the painting stage of the project- the physical transformation from gray Duratec to glossy bright white, blue, and black will coincide with the completion of the last of our tests on Scout, and while this event will likely be a few weeks away, we’re looking forward to putting the finishing touches on this incredible project which is now in its third year of development. While the exact launch date will depend on what we find in these final weeks of testing, the boys are confident that Scout’s attempt at breaking the autonomous transatlantic record is on the horizon.

First update of the summer!

It’s been a while since anything has been posted to the website, but it’s time to fill everyone in on what’s been going on. The crew is back in Tiverton for a few weeks to do our best to finish SCOUT. The team has been taking advantage of the three week period at the beginning of summer when no one has jobs. This allows the team to work 12-16 hour days uninterrupted (except for mother’s day of course!)

The progress so far has been on both the physical and software aspects of the boat. Recently the team has laminated an additional ply of carbon on the fin keel to help increase torsional stiffness. This carbon was aligned at a 45 degree angle relative to the fin. If bottom growth wasn’t a problem we’d just clear coat the carbon (it’s beautiful) but we intend to do the bottom painting in a week or two, so we’ll only be able to admire it until then. Next up was a new water temperature sensor. Unfortunately the sensor that was installed a few months ago wasn’t responding well, so Brendan ground off the old sensor and installed a new one successfully.

Brendan admiring the new 45s on the keel

Brendan admiring the new 45s on the keel

As we learn more and more about how many of these systems work, we often find components that must be upgraded and improved. An example of this is the bilge pump. The original bilge pump wasn’t really built to handle full submersion for extended periods of time and operated on a timer instead of a float switch. Today the team completed the installation of a new low current draw pump to help keep SCOUT dry if any water does get inside the hull. There is always more physical work to be done, but the team is working hard to stay on schedule.

The boys relax while SCOUT burns power throughout the night.

The boys relax while SCOUT burns power throughout the night.

While the physical work plugs along, Dylan and Ryan work to keep the software and electronics on track. The key to the software and electronics side of things is testing. Over the past four days the team has had many ups and downs while testing. The first test was a pool test. SCOUT was placed in a pool and set to run for 10 hours so the team could create a voltage curve as the batteries were drained. The test went well, although we lost datalogging capabilities midway through because we used a shoddy USB cable. In typical SCOUT fashion, nothing ever works the first time (and often not the second, third, or the fourth time either. We’ve become used to it.)

Ocean testing

Ocean testing

The next test was an ocean test. We towed SCOUT out onto the Sakonnet river to help put the waypoint bypass software to the test. The test had interesting results. At first it seemed that the test was going well, but then SCOUT started turning in circles and headed off in the completely wrong direction, seemingly intent on running full steam into Portsmouth. A standard period of depression ensued because the team didn’t know what could have caused the issue, and we set to the now routinized task of transporting SCOUT back to the garage. Luckily, we discovered that a little water made its way into the compass assembly and resulted in faulty readings. This was on account of our deck sealing methods (when we seal the deck for testing, we usually use blue painter’s tape, which sticks well to the post-pealply carbon surface, unlike most tapes) and the weather (the test was planned for the early morning when the wind and waves would have been more calm, but the crew had a tremendously difficult time waking Dylan up after a long worknight and thus the test occurred post-noon.) We swapped out the compass in a couple of minutes and did a retest in which SCOUT performed flawlessly. This of course won’t be a problem on the crossing, as the compass will be sealed, the deck will be sealed, and we’ll maintain a healthy supply of coffee for the team members.

 

Brendan, Dan, and Max build a sensor housing

Brendan, Dan, and Max build a sensor housing

The next big step in the software development is the final code for the Iridum satellite transceiver system. Luckily for the team, our programming guru Ryan Muller will be down for a couple of days and will be invaluable to our success with the data transmission handling. It’s always great to have new faces at the SCOUT headquarters; hopefully we’ll soon have good news about the data transmission, especially since we’ve added pH, salinity, and dissolved oxygen sensors purchased from enthusiastic supporters of the project, Atlas Scientific.

 

Well, that’s all for now. We’ll do our best to keep everyone updated as we get closer to finalizing SCOUT for her transatlantic journey.

What happens when SCOUT flips over?

Hi everyone-

One question that we get all the time is “What happens if Scout flips over?” Let’s take a look.

 

Scout is designed, like any keelboat, to right itself when it flips over. This is how it works:

If we didn’t build the boat with an angled deck, it would be pretty stable upside down [A]. This is because the center of gravity is pulled pretty low by the heavy solar panels, and since the keel is directly above the boat, it doesn’t help to right the boat; it only pushes it downwards. Of course, waves and wind would eventually push the boat back over, but in these examples we’ll forget about those.

 

Figure B shows the boat upside down with the angled deck (as she’s built now). Because the hull (yellow outline) is submerged, it will try and balance the upward force on the boat, so the left side of the boat will rise until it looks like figure C. Here, we identify the angle that the boat is pushed off of vertical with a red line segment. Since the keel bulb shifts to the right, it’s now free to exert more force on the boat and begins to pull it over [D]. Figure E shows us the boat finishing its rotation, and F is what Scout normally looks like when it’s in the water.

I hope this answered some questions! Feel free to comment in the box below, and definitely ask us any questions that you’ve been kicking around- electronics, software, hull, anything.

 

Dylan

Conclusion of Summer

Most of the team has headed back to their respective colleges to complete their Fall semester. With this change, Scout progress takes on a new form. During the past few weeks of summer it became increasingly clear that it would be imprudent to launch Scout in the summer of 2012. This was not an easy decision for any of the team, as we were all looking forward to Scout making its way across the Atlantic over the coming months. This decision was made for two significant reasons.

The first is the decline in sunlight and the deterioration of the weather over the Fall months. Calculations showed approximately 30% less power would be available to Scout over the entire journey. After having worked so hard to make Scout as efficient as possible, a 30% decrease in the power supply would be unacceptable.

The delay in the launch will also allow more effective testing and refinement of all systems. While Scout effectively moves under its own power and navigates autonomously as of now, extensive testing still needs to be done. The reason for the delay comes down to allowing the team to give Scout the best chance possible to be successful in its epic voyage.

In the coming months, we will continue our in water testing, electronics evaluation and reconfiguration, as well as promoting interest in our project. We’re hoping to shift the focus and reach out to different media outlets in order to develop possible applications for a platform such as Scout. While we have not spent much time in this area, we believe there are applications in environmental, government, and commercial sectors.

We’ll continue to update the website as progress is made, and we look forward to the launch of Scout in early Summer of 2013.

Testing

The Girlscouts have decided to start a new campaign in which they spread Girlscout propaganda around Max’s workshop (and paint it on our car windows).

We put Scout on Brendan’s car to bring it to Nanaquaket pond for a bit of testing. We set a zigzag course of about two miles for Scout to follow.

We started at around 7 o’clock and ran Scout for about two hours. During this time we tested a number of its functions, including:

Point to point navigation

EEPROM write functions (so that Scout doesn’t forget what the next waypoint is if the battery runs flat)

“Backdown” sequence that reverses the motor for 30 seconds every few hours in attempts to shed weeds and other debris

Wireless command recognition and wireless data logging (this will be useful for our longer tests)

Steering sensitivity (we don’t want to be overcorrecting with the rudder.)

The tests went very well; we were able to collect some baseline information about power consumption and Scout’s handling. Our plan is to bring it to Cuttyhunk from Tiverton this weekend, to test the bugfixes that we made and give us enough time to test a few new features.

First water testing

Recent progress….

The best way to view this update may be to click on the first image and continue from there.

Keel reinforcements

In the last week or so, our biggest victory has been the installation of the keel. The carbon reinforcements and tapings that we’ve done are colored in blue. The large patch to the bottom of the boat is unidirectional carbon, the tapes are 45° carbon. The bright green structure is built in preparation for the deck installation- this carbon will be glued to the inside skin of the deck and help spread forces through the perimeter of the deck.

Mike is sanding the fillets on the keel before laminating carbon fiber on top to strengthen the structures that will support the load of the keel.

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Bow Segment Continued

There has been alot of work on the front end of the boat in the last few days. We’ve constructed foremost section of the bow separate from the main hull to act as a crumple zone in case of an impact at sea.  Starting with a block of foam the bow is now fully laminated and it won’t be long until it can go out for painting.

 Max fitting the nose blank

 Ricky shaping the bow

 Bow filled and faired, ready to be covered in carbon.

Fresh out of the bag, the bow is ready for final fairing before the boat gets painted.

 

Additionally most of the flanges have been mounted, meaning the deck is almost ready to be fitted, and the process of casting the keels bulb has started. More on that very soon.


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